Please take your time to read the assembly instructions to carry out a safe and correct installation. Do not proceed simply by looking at the images!
Before starting the installation process, we suggest watching the related installing video. We also remind you that, when installing, the regulations in force in their respective countries have to be respected in terms of safety. Therefore, it will be necessary to use all the devices needed for personal protection to guarantee the carry out of the installation in complete safety. Thank you! 🙂

 

WARNINGS:

Avoid exposing the interior doors to direct sunlight or other heat sources as they could alter their appearance and/or structure.

Do not store the doors in humid or extremely hot environments, and make sure to keep them at least one meter away from a light-absorption lamp to avoid damages of the lacquer.

Doors are packed in a cardboard box with the door slab covered in polystyrene on 4 sides. To unpack them, use scissors only (not cutters or other cutting objects).
Please proceed to open the cardboard very carefully in order not to damage the door finish.

Do not place the doors in an unsuitable way (do not overlap them, do not let them slide on the ground, etc.). If the doors are temporarily placed against a wall, always use a protective sheet to prevent contact from ruining the lacquering.

Before installation, please check the integrity of the product. In case of any discrepancies or faults, contact the seller.

 

ATTENTION: the door assembly must be carried out by a specialized team.
Installation carried out directly by the non-specialised end customer could cause the product to function incorrectly and the warranty to be lost.

 


ASSEMBLY OF THE DOOR

Before beginning with the installation, make sure you have the following materials:

  • Pencil
  • Spirit level
  • Drill/screwdriver
  • Hex Allen key
  • Shims
  • Polyurethane foam
  • Neutral silicone
  • Scissors/cutter
  • Hammer

Each door is delivered with:

  • box containing trims H. 225 cm (that need to be cut on spot) and door frame (that needs to be assembled)
  • packaging containing door slab, lockset (already installed) and key on the upper edge of the door slab
  • box containing handle, assemblying hardware and hinges

ASSEMBLY OF THE DOOR FRAME

Unpack the frame package placing the vertical side jambs and the head jamb on a horizontal surface.
Place the side jambs with the hinges and strike plate facing upwards. Insert the wooden pins into the appropriate holes and fit the head jamb by screwing it in with the delivered screws.


ASSEMBLY OF THE DOOR SLAB

Remove the protective shipping packaging by cutting on the frame side in order to avoid damaging the parts which will be visible after the installation. Retrieve the key located on the upper edge of the door slab.

Install the frame by fixing it to the wall opening with screws (not supplied) which must be suitable for the type of wall (masonry, plasterboard or wooden additional structure). The choice of the most suitable screws for the type of existing wall will be the responsibility of the installer. The professional will thus be able to fix the frame in the wall opening, ensuring that it remains level when the polyurethane foam is applied.

Check that the door frame is mounted perfectly level in the wall opening. If necessary, check the door perpendicularity by placing it close to the frame.

Permanently fill the spaces between the wooden additional structure/wall and the door frame with polyurethane foam.
We recommend drilling the holes for the mounting of the door frame underneath the acoustic gasket (therefore detaching it and then reinserting it into the groove) and fixing the side jamb with the hinges in correspondence with the hinge seat.

Install the door slab by fixing it to the hinges previously mounted.


INSTALLATION OF THE TRIMS (OF THE DOOR CASING)

Attention, the trims are not the same:

  • Side jamb on the hinge side/on the pull side: 12mm thick and 90mm large, flat, non-adjustable. This jamb has a small groove to facilitate its assembly on the frame with the aid of a small guiding rod.
  • Side jamb on the push side (L-shaped): 9mm thick and 95mm large, provided with a side tab that will be inserted in the groove of the door frame.

Proceed as follows to cut the trims correctly:
Attention: Do not fit the trims with force, but insert them delicately into the grooves.
Mark the cutting point of the height of the vertical trim using the horizontal trim as reference. Cut the vertical trims.

In the case of L-shaped trims (for the push side), please proceed with this additional step:
Place the vertical trim close to the door frame and mark with a pencil the point where the side tab of the vertical trim will have to be cut, i.e. at the level of the end of the frame. This cut will thus allow the tab of the trim to be inserted into the groove of the frame to ensure that it is flush with the wall.

Insert the vertical trims in the grooves of the door frame and consequently mark and cut the horizontal trim.

To ensure greater sealing, apply silicone to the back of the trims and fix them permanently by fitting the tabs into the grooves of the frame.


ASSEMBLY OF THE HANDLE

Inside the package there are:

For the handle, proceed as follows:
Insert the spindle inside the handle and fix it with the appropriate grub screw.
Check that the mounting plate is positioned horizontally and insert the spindle with its plastic mounting plate into the lock by fixing it to the door. Use the provided screws to secure the plate, starting from the top screw. To fix the third screw easily, we recommend removing the lever handle.

Once the handle rosette has been pressure mounted on the mounting plate, and before finally inserting it, insert the Teflon ring into the handle spindle.

Repeat the previous operations with the mounting plate for the key hole, after checking that it is positioned horizontally. Insert the key to check that the plate is centered in the hole.
Tighten two upper central screws. Then hitch the rosette for the key hole.

Finally, fix all the plates and rosette on the other side of the door.